Special solutions gearboxes

If the use of standard gearboxes is not possible, special solutions gearboxes from abp are used. These include planetary gearboxes, spur gearboxes and bevel gearboxes. Individually manufactured for your requirements.

Our products

If it is not possible to use a standard gearbox, a special solutions gearbox is used. Special solution gearboxes are tailor-made, customized drive solutions that are designed and produced specifically for our customers’ applications. Our high quality standards allow our products to be used in a wide range of applications, from mechanical engineering (e.g. machine tools) to medical technology and sensitive measuring tasks.

Whether you need prototypes or small series production, we are at your side as a partner to develop customized solutions that perfectly match your requirements.

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Special solutions gearboxes from A to Z

Special solutions gearboxes are specific drives that we at abp implement according to customer requirements. They are used in areas where standard gearboxes are not sufficient due to special requirements in terms of torque, speed, installation space or material properties.

The abp special solutions gearboxes are designed and manufactured for individual operating conditions and specifications such as environment, loads and operating conditions (e.g. temperatures, humidity and dirt). The choice of materials and other design details play a decisive role here.

At abp, we are leaders in the development and manufacture of such special solutions gearboxes and offer innovative drive solutions for a wide range of industries that guarantee maximum efficiency, reliability and durability.

On this page, we have summarized all frequently asked questions about special solutions gearboxes for you. Not the right one for you? Contact us now – we will be happy to advise you personally!

Contact person
abp-laabs-frank-13580
Frank Laabs
Key Account Gearing Parts & Gearboxes

Areas of application

What are special solutions gearboxes used for?

Special solutions gearboxes enable optimum adaptation to specific requirements and therefore enable higher performance, efficiency and durability. This leads to less downtime and long-term cost savings. They are always used when standard gearboxes are not sufficient due to special requirements in terms of torque, speed, space or material properties.

Special solutions gearboxes are used in a wide range of industries:

  • Plant and mechanical engineering: abp’s special solutions gearboxes can be specially adapted to industrial machines with particular requirements for precision and durability.
  • Conveying and storage technology: abp special solutions gearboxes are used as customized solutions for conveyor, transport and sorting systems as well as order picking systems.
  • Food industry: abp special solutions gearboxes are the first choice for process plants and machines in the food industry, where high quality and purity are essential.
  • Robotics: abp special solutions gearboxes are also used in the field of robotics, e.g. for the precise and reliable positioning and alignment of state-of-the-art camera technology.
  • Biogas plants: Special solutions gearboxes are used for the precise control of a biogas plant, minimizing gas loss and ensuring an optimum mixing ratio during mixing ratio during combustion.
  • And many more: Just contact us, we at abp will be happy to advise you on your project.

Manufacture

What is important in the manufacture of special solutions gearboxes?

The production of gearbox solutions requires close cooperation between engineers and customers to ensure that all relevant factors are taken into account. Depending on the complexity, it can take several weeks to months from the review of CAD data to the design and production of special gearboxes.

The key aspects include:

  1. Efficiency: The power, torque and load capacity requirements of the special gearbox must be
    special solutions gearbox must be precisely defined. High efficiency is particularly important in order to minimize energy losses and maximize the service life of the gearbox. Optimized gear geometry and gearing as well as the use of modern lubricants can significantly increase the efficiency of special solutions gearboxes.
  2. Choice of material: Depending on the requirements, special materials such as high-strength steels or corrosion-resistant alloys must be selected for the special solutions gearbox and its components. An optimum ratio of weight to power is also performance is also important. The durability and load-bearing capacity of special solutions gearboxes are decisively influenced by the choice of material.
  3. Manufacturing technology: Advanced manufacturing technologies such as 3D modeling, CNC machining, high-precision measuring technology and special surface treatments play an important role in translating the customer’s specific requirements into a functional and durable design. We at abp therefore rely on the highest quality manufacturing technologies and tested machines in the production of our special solutions gearboxes.
  4. Testing and validation: Extensive testing ensures that our special solutions gearboxes can withstand the intended conditions. To ensure the highest quality and reliability, the special gearboxes are subjected to functional tests, load tests and service life tests under real operating conditions.

What services does abp offer in the field of special solutions gearboxes?

Our experienced designers and technically skilled employees develop the optimum solution even for complex requirements. Our knowledge of materials and the in-depth expertise we have built up over 25 years of experience guarantee that your projects are implemented efficiently and to the highest quality standards.

We have built up in-depth expertise, particularly in the area of special solutions solutions. We develop special gearboxes for your individual project quickly and easily. However, in the area of standard gearboxes, we offer a broad portfolio of customized small and medium series.

At abp, we are characterized by personal and honest advice from planning to design to production – with the highest standards of quality and service. Short communication channels, expert discussions, in-house production and 25 years of experience enable abp Antriebstechnik to produce products according to your requirements and wishes, even at short notice.

We work closely with you right from the early design phase to find or develop the optimum gearbox solutions with the exact design for you. We can do even more! Our vertical range of manufacture enables us to realize a time-saving and economical solution for your application.

Contact us – together we will successfully implement your project.

What advantages do abp's special solutions gearboxes offer?

The special solutions gearboxes from abp are customized and flexible solutions that can also be used for unusual applications. No challenge is too great for our experts – they develop a wide range of drive concepts with practical ideas. Even small adjustments to a gearbox are often enough to find the perfect solution for your requirements – modified and optimally suited. With our numerous manufacturing options, we at abp are the perfect partner at your side.

Because at abp, we don’t just manufacture your special parts for you. On request, we are at your side as consultants throughout the entire planning phase, from development and production to the handover and assembly of the finished product and beyond. Should maintenance, repair or spare parts production be necessary, you can of course contact our team at any time.

Contact us today with your inquiry.

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