High-precision gearing parts for your applications

abp Antriebstechnik specializes in the production of gearing parts for bevel gears, worm & wormwheels as well as spur gears, ring gears and internal gears in module sizes from 0.2-1.5mm. This special market requires high quality standards: it is not about mass production, but the development and production of special series.

Our product groups in the field of gearing parts

In addition to our standard gearing parts, we also offer many other custom-made gearing products. Over 25 years of experience, a close exchange with you and innovative developments ensure the smooth use and long service life of our products in your applications.

Gearing parts from A to Z

Gearing parts are mechanical components that are used to transmit forces and movements between machine elements. For this reason, gearing parts are an indispensable part of every drive and are crucial to the performance and efficiency of many technical systems. The customer-specific requirements for the function, transmission ratio and performance of the drive system generally require the use of different gearing elements in order to ensure the most efficient power transmission possible.

At abp, we manufacture gearing parts that are convincing in every respect – with the highest precision and impressive durability. Our gearing components are developed exactly according to your specifications and requirements and manufactured in-house. This enables us to guarantee maximum efficiency and smooth, fast processes.

The gearing parts from abp Antriebstechnik are used in a wide range of industries. Whether medical technology, the food industry, mechanical and plant engineering, storage and conveyor technology, positioning systems in the optical industry, packaging industry, renewable energies or robotics – with over 25 years of experience, we are at your side as a reliable partner.

What are gearing parts?

Gearing parts are mechanical components and consist of elements that have teeth on their surface (e.g. gears). These teeth mesh with each other and thus efficiently transfer rotary movements and forces between two components. There are numerous gearing elements that differ depending on their design and application.

Gearing parts are indispensable in a wide range of applications – from mechanical engineering and the automotive industry to medical technology and robotics. Thanks to their precise design, they enable reliable and low-noise power transmission and make a significant contribution to the efficiency and performance of modern drive systems.

abp Antriebstechnik designs and manufactures individual samples through to small and medium series in a wide variety of machinable materials, depending on the area of application and the necessary wear and impact resistance. Our high production standards enable us to offer the highest quality with the shortest delivery times.

What is important when manufacturing gearing parts?

Gearing parts are indispensable in modern technology. The efficiency and reliability of the applications in which gearing parts are used are decisively influenced by professional manufacturing. The highest precision is therefore required for the manufacture of gearing parts.

The most important factors in the manufacture of gearing parts are:

  1. Material: Gearing parts are often exposed to heavy loads and high wear. The wrong choice of material can lead to premature failure or inefficient operation. For this reason, materials such as hardened steel, bronze and engineering plastics are often used in the manufacture of gearing parts in order to maximize the service life of the gearing part. Which material is chosen to manufacture a gearing part depends on the specific application, the expected loads and the ambient conditions.
  2. Tooth profile: The shape of the individual teeth is decisive for the efficiency and service life of the gearing parts. Even small deviations in the tooth shape or the position of the teeth can lead to inefficient power transmission or increased wear. In many cases, the involute profile is used for gearing parts, which ensures uniform power transmission. This special toothing shape enables uniform power transmission, minimizes wear and ensures that the gears run smoothly.
  3. Production process: Gearing parts can be produced using various processes (milling, grinding or casting) depending on the requirements. High-precision applications require post-processing by grinding in order to achieve a high surface quality.
Experts in quality control

Which manufacturing processes are used in the production of gearing parts?

A variety of modern manufacturing processes are used in the production of gearing parts to ensure maximum precision. These include milling, drilling, broaching, sawing and surface grinding. These processes make it possible to manufacture both standardized and custom-made parts according to customer requirements. In addition, hardening and tooth flank grinding ensure the necessary durability and load-bearing capacity of the gearing parts.

Tooth flank grinding is a precise process for machining the tooth flanks of gears. It ensures a smooth and precise surface, which leads to improved running smoothness and greater efficiency of the drive system. This process is particularly important in applications where low friction and high precision are required, such as in precision engineering or robotics.

What materials are used to manufacture gearing parts?

The wrong choice of material for gearing parts can lead to high wear, premature failure or inefficient operation. The choice of the right material depends on the application, the load requirements of the gearing parts and environmental conditions such as temperature.

At abp Antriebstechnik GmbH, we use materials such as steel, stainless steel, plastic, brass and aluminum for the production of gearing parts, depending on the requirements of the project. High-quality gearing parts made from robust materials can last for many years or even decades if properly maintained.

What is the difference between cut and milled gearing in the field of gearing parts?

In a gear factory, a distinction is made between cut and milled gearing. Shaped gears are produced by a vertical shaping process, while milled gears are produced by rotating cutting tools. Shaped gearing elements are particularly precise and are suitable for applications where very tight tolerances are required. Milled gears (e.g. milled parts) are produced more quickly and offer a more economical solution for applications with less stringent requirements.

Applications

In which areas are abp gearing parts used?

abp gearing parts are used in a wide range of industries and applications:

  • Food industry: In food processing, conveying and packaging machines, abp’s gearing parts ensure precise movements and hygienic, efficient production. Special materials such as stainless steel are often used here, which are corrosion-resistant and easy to clean in order to meet the strict hygiene requirements.
  • Automation: Gearing parts are crucial for the smooth control of robots, automated machines and conveyor systems. They enable precise motion sequences and high repeat accuracy, which is essential for the efficiency and productivity of automated processes.
  • Plant and mechanical engineering: abp gearing parts are used in machines and plants to synchronize movements, transfer loads or amplify torques.
  • Storage and conveyor technology: gearing parts control the flow of movement of goods and merchandise in order to package or transport them efficiently.
  • Positioning systems: In positioning systems, gearing elements ensure the exact alignment and movement of machines or components. Particularly in applications that require high precision, such as in CNC machines or optical devices, they contribute to the precise positioning and accuracy.
  • Laser technology: In laser technology, gearing parts are responsible for the exact control and alignment of laser heads or modules. This is crucial for precision when cutting, engraving or marking materials.
  • Packaging industry: abp gearing parts drive packaging machines and ensure the precise, smooth movements required to package products efficiently. In fast production environments, they enable precise processes that minimize downtime and maximize efficiency.
  • Renewable energies: abp gearing parts are of central importance in biogas plants, among other things. They ensure precise control of the valves and thus minimize gas loss. In addition, the gearing parts from abp ensure an optimum mixing ratio of the gases during combustion.
  • Drives and robotics: Gearing elements from abp Antriebstechnik are used in robotics for the precise control and movement of robot arms and other components.
  • Medical technology: In operating theaters, many devices are equipped with gearing parts from abp Antriebstechnik. For example, the gearing parts from abp in the adjustment device of an operating table ensure that it can be positioned exactly.

What services does abp offer in the field of gearing parts?

At abp Antriebstechnik, we design and manufacture small and medium series for you, as well as individual samples. We will be happy to put together a suitable offer for you. Thanks to our in-house production, individual packaging, laser marking and customization can be implemented quickly and reliably.

Our qualified employees support our customers in all areas of gearing technology – from planning and production to quality assurance. Our many years of experience enable us to respond to the needs of our customers individually. We set the highest standards with our service and close cooperation with suppliers.

We also offer various types of gearing to meet the specific requirements of our customers. These include butted gears, hardened gears and precisely ground tooth flanks. Our tooth segments and gearings are customized for a wide range of applications and industries, so you get the right drive solutions.

If you require a custom-made product, other materials or advice, please contact us. We look forward to hearing from you!

How do you properly care for and maintain gearing parts?

Regular lubrication, cleaning and inspection for wear are crucial to extending the service life of gearing parts. Depending on the operating environment, additional measures may be necessary, such as protection against corrosion or the use of special lubricants. With proper maintenance, high-quality gearing parts can last for many years or even decades.

How does the number of teeth affect the performance of gearing parts?

The number of teeth on a gearing parts affects the transmission ratio and torque transmission. More teeth can result in smoother and quieter motion, while fewer teeth often allow for higher torque at lower speeds.

What other products does abp have apart from gearing parts?

At abp, we have a broad portfolio of products and application solutions:

  • Gearboxes such as angle gearboxes, worm gearboxes, special gearboxes or other small gearboxes
  • Gearing parts such as bevel gears, worms & wormwheels, spur gears or internal gears
  • Accessories and parts such as measuring wheels (including FDA-compliant measuring wheels), encoder accessories or clamping flanges
  • Shaft couplings such as bellows couplings, double loop couplings,
    spring disk coupling, spring coupling, helical coupling, bar coupling, spur gear coupling, slip coupling, claw coupling, safety coupling BKXSP, nickel bellows coupling, heavy-duty helical coupling, FDA-compliant couplings or special couplings

Thanks to our in-house production with machinery at our site in St. Georgen (Germany), we can guarantee the highest quality and fast delivery times. Thanks to our in-house assembly department, we can also manufacture and supply assemblies at the request of our customers.

Contact us now quickly and easily using our contact form – our contacts will be happy to advise and support you with your project.

Further
product groups

Our products are developed in close dialog with our customers and combine their requirements with our solution expertise. For this reason, we at abp see ourselves not only as consultants, but also as partners and reliable companions.

_0000_Abp_DHAF_8580_Drehgeberzubehoer_12591
Encoder accessories
_0002_Abp_WKYK_2532_A4_Kupplungen_12397
Shaft couplings
Abp_WGKG_4060_Kegelradgetriebe_Winkelgetriebe_12456
Gearboxes